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Big Iron Flow Control  |  SKU: PE-1606

200 MMscfd Mechanical Refrigeration Dew Point Plant (NEW Surplus)

200 MMSCFD Mechanical Refrigeration Plant

2,000 HP Surplus Hydrocarbon Dew Point Control Facility

This NEW surplus 200 MMSCFD Mechanical Refrigeration Plant was originally designed for hydrocarbon dew point control and NGL recovery service. The facility includes dual 100 mmscfd refrigeration process trains, and approximately 2,000 HP of refrigeration compression (Common).

The package is suitable for relocation, redevelopment, or integration into an existing gas processing facility. Its modular configuration may help reduce project schedule and capital cost compared to a new-build mechanical refrigeration plant.

Package Summary

  • Design Capacity: 200 MMSCFD
  • Refrigeration Compression: Approximately 2,000 HP
  • Service: Hydrocarbon dew point control / NGL recovery
  • Configuration: Dual refrigeration process trains
  • Status: NEW Surplus available for relocation

Key Features

  • Originally designed for 200 MMSCFD
  • Approximately 2,000 HP refrigeration compression
  • Dual-train refrigeration configuration for large Capacity turn down
  • Six large gas-gas exchangers
  • Two compressor package skids
  • Accumulator package and access platform
  • Aerial cooling system
  • Fuel gas scrubber
  • Modular skid-based construction
  • Suitable for brownfield or greenfield redevelopment

Major Equipment & Dimensions

Equipment Tag / Package Size / Details Weight
Refrigeration Compression Compressor Package Skid A & B Approx. 2,000 HP total / each skid 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs each
Process Skid Building Z-3000 54 ft L x 30 ft W x 14 ft H 22,000 lbs
Process Skid 1-A, less E-3150 Stack Z-3000 56 ft L x 15 ft W x 14 ft H 54,100 lbs
Process Skid 1-B, less T-3050 Upper Section Z-3000 52 ft L x 15 ft W x 14 ft H 37,800 lbs
Gas / Gas Exchangers E-3000A / E-3000B / E-3000C Each 50 ft L x 6 ft W x 6 ft H 65,000 lbs each
Exchanger Skid Upper E-3000 50 ft L x 9 ft W x 12 ft H 8,300 lbs
Exchanger Skid Lower E-3000 29 ft L x 9 ft W x 13 ft H 7,800 lbs
Stack Section E-3150 3 ft L x 3 ft W x 16 ft H 2,000 lbs
Tower Upper Section T-3050 2.5 ft L x 2.5 ft W x 36 ft H 6,000 lbs
Compressor Package Skid A Compressor Package A 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs
Compressor Package Skid B Compressor Package B 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs
Fuel Gas Scrubber V-3070 14 ft L x 11 ft W x 15 ft H TBA
Accumulator Package V-3090 39 ft L x 15 ft W x 16 ft H 12,000 lbs
Accumulator Access Platform V-3090 9.5 ft L x 9 ft W x 10 ft H 1,500 lbs
Aerial Coolers E-3080 / E-3280 Dimensions not provided Not provided
Process Skid Building Z-3200 54 ft L x 30 ft W x 14 ft H 22,000 lbs
Process Skid 1-A, less E-3350 Stack Z-3200 56 ft L x 15 ft W x 14 ft H 54,100 lbs
Process Skid 1-B, less T-3250 Upper Section Z-3200 52 ft L x 15 ft W x 14 ft H 37,800 lbs
Gas / Gas Exchangers E-3200A / E-3200B / E-3200C Each 50 ft L x 6 ft W x 6 ft H 65,000 lbs each
Exchanger Skid Upper E-3200 50 ft L x 9 ft W x 12 ft H 8,300 lbs
Exchanger Skid Lower E-3200 29 ft L x 9 ft W x 13 ft H 7,800 lbs
Stack Section E-3350 3 ft L x 3 ft W x 16 ft H 3,200 lbs
Tower Upper Section T-3250 2.5 ft L x 2.5 ft W x 36 ft H 7,000 lbs

Process Overview

Mechanical refrigeration plants are commonly used to cool natural gas streams and condense heavier hydrocarbons for recovery or hydrocarbon dew point control. In this configuration, feed gas is cooled through gas-gas exchangers and refrigeration equipment, allowing heavier hydrocarbons to be removed from the gas stream while preparing treated gas for downstream sales, compression, or additional processing.

Typical Applications

  • Hydrocarbon dew point control
  • NGL recovery
  • Gas processing refrigeration
  • Field gas conditioning
  • Pipeline specification gas production
  • Midstream gas plant expansions
  • Associated gas monetization
  • Brownfield plant redevelopment

Benefits

Large-Capacity Refrigeration System

With an original design capacity of 200 MMSCFD and approximately 2,000 HP of refrigeration compression, this package is suitable for larger gas processing and midstream facility applications.

Capital Cost Advantage

Surplus process equipment can provide a significant cost advantage compared to newly fabricated refrigeration equipment, especially for projects where schedule, budget, and redeployment flexibility are important.

Modular Construction

The facility is arranged across multiple transportable skids and package sections, including process skid buildings, exchanger skids, compressor packages, accumulator equipment, aerial coolers, and tower sections.

Redevelopment Flexibility

The package can be evaluated for refurbishment, re-rating, relocation, controls modernization, process conversion, or integration into a larger gas processing facility.

Available Engineering Support

  • Process review and suitability assessment
  • Capacity verification and re-rating
  • Process simulation support
  • Equipment inspection support
  • Refurbishment and recommissioning planning
  • Controls and instrumentation upgrade planning
  • Relocation and reassembly support
  • Commissioning and startup assistance

Available Documentation

  • P&IDs
  • Equipment layout information
  • Package dimensions and weights
  • Full Operation & Maintenance and Quality Control Data Manuals

Important Note

This is a surplus process refrigeration facility. Final capacity, equipment condition, refrigerant service, controls, electrical classification, code compliance, operating conditions, process performance, and project suitability should be confirmed through detailed engineering review and physical inspection.

Request Additional Information

Contact Big Iron Flow Control for pricing, inspection opportunities, technical documentation, and redevelopment support for this surplus 200 MMSCFD / 2,000 HP Mechanical Refrigeration Plant.

Big Iron Flow Control

200 MMscfd Mechanical Refrigeration Dew Point Plant (NEW Surplus)

€0,95 EUR

200 MMSCFD Mechanical Refrigeration Plant

2,000 HP Surplus Hydrocarbon Dew Point Control Facility

This NEW surplus 200 MMSCFD Mechanical Refrigeration Plant was originally designed for hydrocarbon dew point control and NGL recovery service. The facility includes dual 100 mmscfd refrigeration process trains, and approximately 2,000 HP of refrigeration compression (Common).

The package is suitable for relocation, redevelopment, or integration into an existing gas processing facility. Its modular configuration may help reduce project schedule and capital cost compared to a new-build mechanical refrigeration plant.

Package Summary

Key Features

Major Equipment & Dimensions

Equipment Tag / Package Size / Details Weight
Refrigeration Compression Compressor Package Skid A & B Approx. 2,000 HP total / each skid 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs each
Process Skid Building Z-3000 54 ft L x 30 ft W x 14 ft H 22,000 lbs
Process Skid 1-A, less E-3150 Stack Z-3000 56 ft L x 15 ft W x 14 ft H 54,100 lbs
Process Skid 1-B, less T-3050 Upper Section Z-3000 52 ft L x 15 ft W x 14 ft H 37,800 lbs
Gas / Gas Exchangers E-3000A / E-3000B / E-3000C Each 50 ft L x 6 ft W x 6 ft H 65,000 lbs each
Exchanger Skid Upper E-3000 50 ft L x 9 ft W x 12 ft H 8,300 lbs
Exchanger Skid Lower E-3000 29 ft L x 9 ft W x 13 ft H 7,800 lbs
Stack Section E-3150 3 ft L x 3 ft W x 16 ft H 2,000 lbs
Tower Upper Section T-3050 2.5 ft L x 2.5 ft W x 36 ft H 6,000 lbs
Compressor Package Skid A Compressor Package A 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs
Compressor Package Skid B Compressor Package B 43 ft L x 15 ft W x 14.2 ft H 49,000 lbs
Fuel Gas Scrubber V-3070 14 ft L x 11 ft W x 15 ft H TBA
Accumulator Package V-3090 39 ft L x 15 ft W x 16 ft H 12,000 lbs
Accumulator Access Platform V-3090 9.5 ft L x 9 ft W x 10 ft H 1,500 lbs
Aerial Coolers E-3080 / E-3280 Dimensions not provided Not provided
Process Skid Building Z-3200 54 ft L x 30 ft W x 14 ft H 22,000 lbs
Process Skid 1-A, less E-3350 Stack Z-3200 56 ft L x 15 ft W x 14 ft H 54,100 lbs
Process Skid 1-B, less T-3250 Upper Section Z-3200 52 ft L x 15 ft W x 14 ft H 37,800 lbs
Gas / Gas Exchangers E-3200A / E-3200B / E-3200C Each 50 ft L x 6 ft W x 6 ft H 65,000 lbs each
Exchanger Skid Upper E-3200 50 ft L x 9 ft W x 12 ft H 8,300 lbs
Exchanger Skid Lower E-3200 29 ft L x 9 ft W x 13 ft H 7,800 lbs
Stack Section E-3350 3 ft L x 3 ft W x 16 ft H 3,200 lbs
Tower Upper Section T-3250 2.5 ft L x 2.5 ft W x 36 ft H 7,000 lbs

Process Overview

Mechanical refrigeration plants are commonly used to cool natural gas streams and condense heavier hydrocarbons for recovery or hydrocarbon dew point control. In this configuration, feed gas is cooled through gas-gas exchangers and refrigeration equipment, allowing heavier hydrocarbons to be removed from the gas stream while preparing treated gas for downstream sales, compression, or additional processing.

Typical Applications

Benefits

Large-Capacity Refrigeration System

With an original design capacity of 200 MMSCFD and approximately 2,000 HP of refrigeration compression, this package is suitable for larger gas processing and midstream facility applications.

Capital Cost Advantage

Surplus process equipment can provide a significant cost advantage compared to newly fabricated refrigeration equipment, especially for projects where schedule, budget, and redeployment flexibility are important.

Modular Construction

The facility is arranged across multiple transportable skids and package sections, including process skid buildings, exchanger skids, compressor packages, accumulator equipment, aerial coolers, and tower sections.

Redevelopment Flexibility

The package can be evaluated for refurbishment, re-rating, relocation, controls modernization, process conversion, or integration into a larger gas processing facility.

Available Engineering Support

Available Documentation

Important Note

This is a surplus process refrigeration facility. Final capacity, equipment condition, refrigerant service, controls, electrical classification, code compliance, operating conditions, process performance, and project suitability should be confirmed through detailed engineering review and physical inspection.

Request Additional Information

Contact Big Iron Flow Control for pricing, inspection opportunities, technical documentation, and redevelopment support for this surplus 200 MMSCFD / 2,000 HP Mechanical Refrigeration Plant.

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